It is much too cold and icy here today! Brrrr!!! Of course, this type of winter day is a great day for staying home and sewing. That’s what I hope to do today–sew.
As you know, I have completed several pairs of flannel pajama pants and moved on to sewing a couple of flannel nightgowns and pajama tops to go with those pj pants. Flannel is one of my favorite fabrics because it is so easy to sew and the garments are warm and cozy. You must pre-shrink flannel before sewing with it. After I have washed and dried 100% cotton flannel fabric, I press it well so that all the wrinkles are removed before I pin a pattern on the flannel.
Recently, I started sewing a flannel nightgown, which is a really easy pattern. The pattern for the pj top is the same pattern, just shorter.
The first step is to sew the shoulder seams and press them open over a seam roll. Then it’s time to prepare and sew the neckline facings. The first thing to do is to apply the fusible interfacing to the facing pieces. Make sure that you have pre-shrunk your interfacing before fusing it to the flannel. Because I use such small pieces, I place the interfacing pieces glue side up, spritz them with water, and hold the iron over the piece, not touching it. Move the iron along the small piece of interfacing (sometimes, I give it a shot of steam, but I have to be careful not to shrink it too much!) and then lay the small pieces aside to dry. Many seamstresses put the entire yardage of interfacing into a basin of hot water and let it sit for a few minutes, and then hang it over a shower rod to dry, or lay it flat to dry.
When the interfacing has been pre-shrunk and is completely dry, it can be fused to the fabric. I like to press the flannel facings before fusing the interfacing. Place the fabric, wrong side up, and place the interfacing, glue side down on the fabric. It’s easy to tell the glue side of the the interfacing because it feels rougher. ( There are a lot of different types of interfacing on the market, but one of my favorites is Fusi-Knit, which is a knit type of interfacing. I use it with cotton and cotton flannel and have had great results with it.)
Cover the piece with a press cloth, lightly spray with water, and then place the iron down firmly. Use lots of steam and hold the iron down (applying some pressure), for about ten seconds. Lift the iron, and slightly overlapping where you started, repeat the process until the entire piece has been fused.

The above picture shows the back facing (top) and the front facing, which is the “V” shaped piece.

When the entire facing piece has been fused, turn it over so the the right side of the fabric is facing you, and repeat the whole process. This helps to ensure that the interfacing is fused well. Make sure to use a lift and press motion, not an ironing (sliding) motion when fusing the interfacing.

I know it’s hard to see in the picture above, but that is the front facing that has had the fusible interfacing applied to it. After the pieces have been interfaced, allow them to cool before moving them. The next step is to sew the front and back facings together and then sew them to the neckline.
Tutorial (and pictures) for applying/fusing interfacing: www.sewseamless.com/Page4.html and www.sewseamless.com/Page15.html
Happy Sewing!
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